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Quality Inspector in Union, SC at Gestamp North America

Date Posted: 1/3/2019

Job Snapshot

Job Description

ROLE AND RESPONSIBILITIES Primary tasks

 Check parts according to current checking instruction on press lines or assembly.

 F/M/L piece inspection for release and verification of assembly lines and ped weld or press run

 Offline surface inspection of assembly parts and ped weld or Class A press parts.

 Perform thinning checks for press parts.

 Perform all required dimensional checks on assembly parts or press parts.

 Perform all required surface checks for assembly parts.

 Check parts visually for process defects (e.g. weld splatters, sealer, weld point appearance, etc. for assembly parts)) or (e.g. splits, burrs, waviness, dents, scratches, lamination, dross, etc. for press line parts.)

 Create reference master part samples for current production or press run.

 Update checking instructions and Q documentation (update for external/internal complaints)

 Create shift reports (scrap, rework, countermeasures for defects) and distribute to quality/production supervisor and managers related timelines and reports.

 Document inspection information into CAQ-system (QDA 8) for press run.

 Update part history sheet.

 Train assembly operators and resp. line technicians or press line inspectors and resp. technical lead about part history before production. Responsibilities

 In situations of suspect and/or nonconformities within the assembly production notify resp. line technician, assembly operators and document issues.

 Place parts on blocked stock in case of nonconformities and reporting.

 Maintaining a safe and clean work environment according 5S method.

 Document all quality issues in shift book and include in shift report.

 Investigate internal/external customer complaints at the line, WIP, finished goods immediately and report findings to quality/production supervisor and managers.

Job Requirements

QUALIFICATIONS AND EDUCATION REQUIREMENTS  HS diploma or GED equivalent required (must be accredited)

 6 months Quality experience in Manufacturing, Automotive industry; or 2 months experience in Assembly cell or 6 months experience on Press line PREFERRED SKILLS Minimum of 2 years in manufacturing automotive industry;

Minimum 2 years Class A experience;

Previous Rework training;

Minimum 1 year experience on press line preferred;

Knowledge of ISO 9001, ISO/TS 16949 and ISO14001 Quality Management Systems documents;

PC basics;

Knowledge and use of precision measuring equipment (e.g. micrometers, calipers, ultrasonic gauge, etc.); Knowledge of methods for surface evaluation (sanding, stoning, highlighting of surfaces); Material testing (tensile testing, thinning analysis, circle grid analysis, roughness testing, zinc coating and oil coating testing); Experience with ERP system (e.g. SAP) for booking of parts;

Excellent communication skills;

Excellent knowledge of process description for nonconforming parts and containment process. MUST BE AVAILABLE TO WORK AN OFF-SHIFT

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